A power company in North Carolina was having problems with their ID fan dampers between the electrostatic precipitator and the stack. The high temperature for the flue gas (approximately 300° F) coming out of the precipitator was baking the grease in the bearing.
This gas contained some fly ash that was causing clutch failures in the damper actuation system and required emergency maintenance to avoid shut down of the boiler. GRAPHALLOY® 845 inserts were installed to replace the ball bearings.
The dampers have run trouble free for more than two years.
GRAPHALLOY Bushings and Bearings
Showing posts with label damper failure. Show all posts
Showing posts with label damper failure. Show all posts
Thursday, October 25, 2012
Tuesday, May 29, 2012
High Temperature Damper Solutions
High temperature dampers can be a maintenance problem. These dampers experience temperatures that require frequent greasing and are often in places that are hard to re-grease. In addition, long periods of inactivity is another source of problems as grease hardens or vibration causes metal on metal galling.
Typical GRAPHALLOY Damper Applications:
GRAPHALLOY provides these "install and forget" features:
- Louver Dampers
- Wind Boxes
- Butterfly Dampers
- Guillotine Dampers
- Diverter Dampers
- Radial Vane Dampers
GRAPHALLOY provides these "install and forget" features:
- Temperature range from -400° F to +1000° F
- Self Lubricating, requires no oil or grease
- Will not seize or lock up
- Self Aligning capabilities for proper alignment
- Long life, maintenance free operation
- Dimensionally interchangeable with most standard ball bearing units
Wednesday, April 11, 2012
GRAPHALLOY® Solves Power Plant Damper Failure
Pre-heated secondary air makes the inlet-air section of a utility boiler hot...hotter, in fact, than most steel bearings can handle.
A power plant had difficulty operating the dampers that control the flow of preheated air into the combustors. The hot air quickly dried out the lubricant in the steel damper bearings, causing the dampers to seize.
The problem was solved by replacing the steel bearings with self-lubricating GRAPHALLOY® bearings. These new bearings have been in operation for years without a single failure.
Failing Dampers Hurt Productivity
Secondary air accounts for 85% of the total combustion airflow to the cyclone burners. This air is heated to 650°F - 750° F (350° C - 400° C) by flue gas through a large heat exchanger. It then flows through a windbox duct to the cyclone burners where it is mixed with powdered coal. Airflow to each burner is determined by an 8’ by 6” by 2’ control damper. The dampers are not moved often and the grease quickly carbonized, locking the bearings.
The utility did not want to bring the unit offline for a bearing problem so it tried to make do. The plant was often forced to alter its firing methods.Frequently, the cyclone burners worked inefficiently due to the inability to control the combustion air. In some cases, it was necessary to fabricate a device to forcefully move a damper manually because operators could not budge them.
The Solution
The power plant solved the problem by replacing the lubricated steel bearings with self-lubricating GRAPHALLOY bearings. Of the 40 bearings used in the plant, 30 consist of three sizes of pillow block bearings while the other 10 are four-bolt flange block bearings.
The upgrade was accomplished during a planned outage. Initially, all of the bearings in one boiler unit were replaced. The GRAPHALLOY bearings ran without any problems and, one year later, the plant replaced the bearings in the other boiler.
The Benefits
The power plant experienced the following benefits by switching to GRAPHALLOY
Are you experiencing similar problems with heat and bearing failure? If so, the engineers at GRAPHALLOY will work with you to develop the right solution and help you beat the heat.
The problem was solved by replacing the steel bearings with self-lubricating GRAPHALLOY® bearings. These new bearings have been in operation for years without a single failure.
Failing Dampers Hurt Productivity
Secondary air accounts for 85% of the total combustion airflow to the cyclone burners. This air is heated to 650°F - 750° F (350° C - 400° C) by flue gas through a large heat exchanger. It then flows through a windbox duct to the cyclone burners where it is mixed with powdered coal. Airflow to each burner is determined by an 8’ by 6” by 2’ control damper. The dampers are not moved often and the grease quickly carbonized, locking the bearings.
The utility did not want to bring the unit offline for a bearing problem so it tried to make do. The plant was often forced to alter its firing methods.Frequently, the cyclone burners worked inefficiently due to the inability to control the combustion air. In some cases, it was necessary to fabricate a device to forcefully move a damper manually because operators could not budge them.
The Solution
The power plant solved the problem by replacing the lubricated steel bearings with self-lubricating GRAPHALLOY bearings. Of the 40 bearings used in the plant, 30 consist of three sizes of pillow block bearings while the other 10 are four-bolt flange block bearings.The upgrade was accomplished during a planned outage. Initially, all of the bearings in one boiler unit were replaced. The GRAPHALLOY bearings ran without any problems and, one year later, the plant replaced the bearings in the other boiler.
The Benefits
The power plant experienced the following benefits by switching to GRAPHALLOY
- The cyclone burners now operate more efficiently because the plant can precisely control the flow.
- Operators are now freed from the time-consuming and distracting task of manually
- The plant has also had a substantial savings in costs for replacement bearings and labor.
Are you experiencing similar problems with heat and bearing failure? If so, the engineers at GRAPHALLOY will work with you to develop the right solution and help you beat the heat.
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