Proven Performance in High-Temperature Tortilla Ovens and Cooling Conveyors

Food manufacturers operating high-speed tortilla ovens and cooling conveyors face extreme heat, moisture, and constant motion. Conditions that can quickly destroy traditional bearings.

Recent applications in both a European snack facility and a North American equipment manufacturer demonstrate how Graphalloy® self-lubricating bearings perform where standard graphite and roller bearings fail.

By engineering custom-fit solutions capable of operating dry or submerged and handling continuous temperatures above 750°F (400°C), these projects achieved dramatic results:

• Up to 80% reduction in bearing failures
• Lower maintenance and downtime
• Improved productivity and reliability

These case studies showcase the strength of Graphalloy’s high-temperature bearing technology in food production environments that demand both performance and compliance with FDA-acceptable standards.

Read the full case studies

Common Reasons Why Oil/Grease Lubricated and Plastic Bearings Fail

Bearings are essential machinery components. Bearings protect the moving shaft from wear and damage, keeping it in place with little friction. They need to be lubricated in order to do so. Oil/grease lubricated bearings and self-lubricating plastic bearings are common but often times not capable of handling extreme situations. Below are the main reasons either option might fail.



Reason #1: High Temperatures

Reason #2: Low Temperatures

Reason #3: Vibration

Reason #4: Corrosives and Washout

Reason #5: Dust, Ash, and other particulates

Reason #6: Dry Run and Low Viscosity Pumpage 

Reason #7: Heavy Loads

Reason #8: Infrequent Operation/Inactivity


Click here to learn more about each reason

GRAPHALLOY® Self-Lubricating Bushings Will Not Seize

The environment in a rubber curing autoclave is 300ºF (150ºC) and has live high pressure steam. The grease-lubricated roller bearings were failing due to high heat and moisture,  causing interruptions in production. When a bearing failed, production was stopped due to the short shelf life of uncured rubber. 

GRAPHALLOY® bushings were installed and, after more than one year, there has been no production interruptions. If replacement is necessary, it can be done during scheduled outages because self-lubricating GRAPHALLOY will not seize the shaft.

GRAPHALLOY® Turns Lead-Free Into Problem-Free

In an effort to address environmental concerns, a manufacturer of fluorescent lighting tubes initiated a program to remove lead from the glass. When this move to lead-free glass caused manufacturing problems,GRAPHALLOY® came to the rescue.

Lead was beneficial to the production process. The move to lead-free glass caused a problem with the bushings in the machine that flared the end of the tube and prepared it to attach and seal to the end plugs.

The lead in the glass had provided additional lubrication and kept the units from “gumming up” and sticking. With lead-free glass, the maintenance crew went from rebuilding the units once a year to once every three months.

The plant engineer contacted GRAPHALLOY engineers who then designed copper-grade self-lubricating GRAPHALLOY bushings to test in the machine. The GRAPHALLOY bushings were installed and the machine ran for three months with no problems. At that time, the plant placed a production order for an additional 200 pieces.

The machine fitted with GRAPHALLOY bushings has been operating for over one year without failure...four times the life of the original bushings.

The success of these GRAPHALLOY high temperature bushings provided this plant with better performance and significant cost savings. It demonstrates the potential for GRAPHALLOY upgrades in other manufacturing applications.

GRAPHALLOY® Provides Pillow Block Solutions for Confined Areas

If you have conveyor applications with closely spaced roll or other confined applications, GRAPHALLOY® can provide a solution. The 845 and the 448 series pillow blocks are available with a tapped base, allowing for installation in areas where space is a factor. The 845 series provides a solution for normal duty applications while the 448 series is designed for heavier duty requirements.

Both designs provide the same advantages of all GRAPHALLOY pillow blocks:
• Self lubricating; requiring no grease or oil
• Work in temperatures ranging from -400°F to +1000°F
• Available in FDA accepted grades
• Can be used submerged
• Survives harsh chemicals including wash down applications

• Self aligning design

 • 845 series interchanges with traditional ball bearing design

Typical applications include ovens/furnaces, conveyors, dryers, submersed screens, food processing and more. If you have an application where these or other GRAPHALLOY products can be problems solvers, contact one of our application engineers.

Stainless Steel Pillow Blocks with GRAPHALLOY® Bushings Solve Underwater Bearing Problems

Graphite Metallizing Corporation has introduced a series of stainless steel pillow blocks fitted with self-lubricating GRAPHALLOY® bushings that resist attack from water and water-soluble chemicals, do not require lubrication and are corrosion-resistant.

GRAPHALLOY Stainless Steel Pillow Blocks are a key component of submerged physical therapy and conditioning equipment used by professional sports teams and college athletic departments. The ability of GRAPHALLOY bearings to provide trouble-free underwater operation without any lubrication has been a key factor in the success of this type of equipment, including underwater treadmills.

GRAPHALLOY is a graphite-metal alloy that has exceptional chemical, mechanical and tribological properties that provide a constant, low coefficient of friction. As a result, GRAPHALLOY works where traditional bearing materials often fail. In addition to being self-lubricating, GRAPHALLOY withstands high-temperatures up to 1000˚ F, performs well under cryogenic conditions, can survive dry running pumps and maintains its integrity even when submerged in hostile liquids such as acids, alkalies, hydrocarbons, black liquor, and liquid gases.

GRAPHALLOY wear components improve reliability under conditions such as low speed operation, frequent starts and stops and switchovers from standby to continuous running. FDA accepted grades are available for food applications.

GRAPHALLOY products are available in standard designs including cylindrical bushings with or without grooves, single, double-flanged, split and metal backed bushings as well as pillow block and flange units. In addition, a high percentage of the products are produced to meet custom requirements.

Screw Conveyor Bushings for Reliable Service

GRAPHALLOY® Type 1017 Self-lubricating Split Bushings, available from Graphite Metallizing Corp., are ideal for screw conveyor applications.  

GRAPHALLOY bushings with long life and low friction characteristics have a history of solving bushing problems for screw conveyors. These bushings contain no oil to contaminate the conveyed materials and are particularly suitable for screw conveyor installations including agitator or batch mixers. Type 1017 bushings are split to provide for easy installation along the conveyor.  

Type 1017 bushings can withstand dust, chemical attack, caustic liquids and high temperature environments. They provide superior performance in continuous duty operations and in applications where maintenance intervals are infrequent, or where useful life must be prolonged. 

GRAPHALLOY, a graphite/metal alloy formed from molten metal, graphite and carbon, is insoluble in most industrial liquids and is not affected by submersion in most acids, alkalies, hydrocarbons or liquid gases.  GRAPHALLOY does not deform under load and maintains dimensional stability.

GRAPHALLOY products work where oil-based lubricants oxidize and where plastic bushings fail or prove troublesome. GRAPHALLOY bushings are applied in refineries, paper mills, waste-to-energy plants, glass plants, steel mills and power plants.  Grades are available for temperatures to 750˚F (400˚C) in air, and special grades provide reliable service up to 1000˚F (535˚C) and higher in non-oxidizing atmospheres.

GRAPHALLOY bushings and bearings are a proven solution for even the most challenging plant maintenance and new equipment design requirements.

Self Lubricating Bushings Offer Dependable Performance

Graphite Metallizing Corp. announces the 117 Series of GRAPHALLOY® bushings which deliver dependable performance in high temperature applications. GRAPHALLOY, a graphite/metal alloy, is formed from molten metal, graphite and carbon. It is a uniform, solid, self-lubricating bushing and bearing material. The 117 Series excels in bakery ovens, heat treat furnaces, glass plants, potato chip and bagel factories, dampers, stokers and wherever grease, oil and plastic bushings fail or prove troublesome.

In addition, the 117 Series of GRAPHALLOY bushings provides a convenient, pre-engineered solution for plant maintenance and new equipment design requirements. The 117 Series is available in two primary grades for high temperatures, both with FDA acceptance as well as for low temperatures.

All GRAPHALLOY products work where oil-based lubricants oxidize or where plastics fail. Many grades are suitable for temperatures to 750°F in air, and special grades provide reliable service up to 1000°F and higher in non-oxidizing atmospheres.